Rathbone Broadcast Batteries, LLC

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There's a better way - rathbonebroadcastbatteries.com when cell quality is paramount and the battery reference library for the want to be's.

The more you are accurately informed the better you will appreciate rathbonebroadcastbatteries.com services, products, and 22 plus consistent years of operation. 

 Green Since 1989! 

A Full Disclosure Web Site: THIS AND BATTERY LINKS FROM THIS SITE ARE THE ONLY WEB SITES FOR RATHBONE BROADCAST BATTERIES!                                    

Thank you for visiting us at NAB2007 Booth #: C10621 but after many consecutive years of Extreme NAB expense, dissatisfaction, and despite NAB brags of increased visitors, a visible reduction in floor traffic, we have decided to forgo NAB Hype enabling use to continue keeping your price for our battery packs using only the very best LG Chem, Panasonic, and Sanyo battery cells and quality at less than half the prices of Anton Bauer, IDX, Sony, and Red One, not to mention generic brands.

(Add us to your allowed Active X Links to see any Hover Link buttons or rotating pictures of products through out this web site.)

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FAQ's, 50+ Broadcast Battery Re-celling FAQ's Cell Specs Popular IDX Endura Battery Rebuilding Dionic 90 Rebuild Dionic 160 Rebuild Hytron 120 Rebuild Hytron 50 Rebuilding Proformer Rebuild ProPac Digital Recell ProPac Logic Rebuild ProPac Rebuild Standard Trimpac Rebuilding Anton Bauer 3013 Power Strap 13 Battery Belts Aaton Battery Recell Arri Battery Recell Bron Kobold Lighting Battery BP90 Chrosziel Genio Battery Rebuild Cinequip Batteries Cine Power Battery Film Batteries Compac Magnum Rebuild Frezzi Battery Recell NBG1U-AUBP220 Moviecam Battery Pack Rebuilding Steadicam MAaster Series Steadicam Power Cube Steadicam Ultra Battery

Battery Cell Manufacturers Impact AB Charger Amateur Work Examples Opening Propac Cell Value PP90 Rebuilding Built-in Charger Cell Heat Case Seal Cell Care Cell Importance Broadcast Cells Battery Cell Switch & Bait The Cost of Nickel Recycle Anton Bauer Environmentally Conscious Face Plates Face Plate Examples Hours Hytron Cells LCD Bar Initial Maintenance Initial Maintenance Ni-CD Initial Maintenance Ni-CD Ni-MH Conversions Thermal Issue Ohms Law Packing Slip Price Quotes Propac Cells Pre-owned Propacs Hold Reading Non-Logic Reading Rebuilding Illegal? Heat Reduction Retail Value Safety Precautions Hytron 50 Precautions Stable Vendor Cell Test Trimpac Cells Ni-CD Maintenance broadcast_battery_rebuilding/battery_maintenance_stuffer_nicd.pdf Ni-MH Maintenance broadcast_battery_rebuilding/battery_maintenance_stuffer_nimh.pdf Battery Patch and Fix

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Cell Test

Yes.

Premium Rebuild Procedure 

  1. We clean your battery

  2. Open your battery

  3. Secure several internal stress points that were not OEM secured

  4. Replace particular wires with heavier AWG and color code correct wire to prevent potential breakage if not already broken

  5. Build a new battery insert for your pack with premium detail specified cells

  6. We require that the manufacturers of the individual cells we use to have

    1. The manufacturers PVC shrink tube to be on each cell verifying the cell we use.

  7. We enclose each cell stick in a fiber tube for additional cell protection and safety.

  8. We add a fish paper insulator cover to the top and the bottom of the battery insert.

  9. Do a Charge-Balance-Discharge of that insert using Cadex, Christie, and Pag analyzers

  10. Clean the electrical / power contacts of your pack case

  11. Insert that tested pack into your case

  12. Do another charge-balance-discharge test

    1. If an Anton Bauer Battery the packs MUST pass every test on one of our many Anton Bauer IntelliSeries 2702 chargers with DDM before we ad the enclosure and weld the case back together.

    2. If the packs fail the Anton Bauer test we inspect your boards and wiring harness and repair the problem even though the circuitry is not ours.

  13. Seal your case

  14. Test the individual Pin connections for proper voltage

  15. On Anton Bauer Logic batteries we then place them on Anton Bauer Quad 2702 InterActive chargers  with the DDM module for their last test before shipping back to you.

  16. Do 2-3 more charge discharge test to confirm proper operation

  17. Ship your new rebuilt batteries back to you. 

  18. If your rebuilt battery goes down within the warranty due to:

    1. A popped weld tab we replace the popped weld tab.

    2. A pinched wire or circuitry issues we will attempt to repair the problem

    3. If non-repairable we will gladly install your good insert into another of your shells FREE.

Economy "Sack and Save" Procedure

  1. Open your battery

  2. A band saw cut is performed to open the case thus allowing for a clean glue "Bonding".

    1. Bonding is used by amateur competitors and do it yourself catalog readers

    2. Bonding usually prevents the case from being rebuilt again

    3. These people usually chew up the wiring harness while cutting the case open.  We will not.

  3. Build a new battery insert for your pack with "name brand" cells

  4. Do a charge of that insert using an analyzer

  5. Insert that tested pack into your case

  6. Seal your case with a glue called "bonding".

    1. Bonding usually prevents the case from being recelled in the future

  7. Test the individual Pin connections for proper voltage

  8. Ship your new recelled batteries back to you. 

  9. If your rebuilt battery goes down within the warranty due to:

    1. A popped weld tab we replace the popped weld tab.

    2. A pinched wire or circuitry issues we will attempt to repair the problem for a minimum fee of $50.00

    3. If non-repairable we will gladly install your good insert into another of your shells for a minimum fee of $50.00.

  10. Amateur Work Examples

  11. Stable Vendor

  12. Lithium Ion Broadcast Batteries

Back Home Up Next

Battery Cell Manufacturers Impact AB Charger Amateur Work Examples Opening Propac Cell Value PP90 Rebuilding Built-in Charger Cell Heat Case Seal Cell Care Cell Importance Broadcast Cells Battery Cell Switch & Bait The Cost of Nickel Recycle Anton Bauer Environmentally Conscious Face Plates Face Plate Examples Hours Hytron Cells LCD Bar Initial Maintenance Initial Maintenance Ni-CD Initial Maintenance Ni-CD Ni-MH Conversions Thermal Issue Ohms Law Packing Slip Price Quotes Propac Cells Pre-owned Propacs Hold Reading Non-Logic Reading Rebuilding Illegal? Heat Reduction Retail Value Safety Precautions Hytron 50 Precautions Stable Vendor Cell Test Trimpac Cells Ni-CD Maintenance broadcast_battery_rebuilding/battery_maintenance_stuffer_nicd.pdf Ni-MH Maintenance broadcast_battery_rebuilding/battery_maintenance_stuffer_nimh.pdf Battery Patch and Fix

FAQ's, 50+ Broadcast Battery Re-celling FAQ's Cell Specs Popular IDX Endura Battery Rebuilding Dionic 90 Rebuild Dionic 160 Rebuild Hytron 120 Rebuild Hytron 50 Rebuilding Proformer Rebuild ProPac Digital Recell ProPac Logic Rebuild ProPac Rebuild Standard Trimpac Rebuilding Anton Bauer 3013 Power Strap 13 Battery Belts Aaton Battery Recell Arri Battery Recell Bron Kobold Lighting Battery BP90 Chrosziel Genio Battery Rebuild Cinequip Batteries Cine Power Battery Film Batteries Compac Magnum Rebuild Frezzi Battery Recell NBG1U-AUBP220 Moviecam Battery Pack Rebuilding Steadicam MAaster Series Steadicam Power Cube Steadicam Ultra Battery

Home Chargers LiFePo4 for Broadcast Forum Broadcast Rebuilding Equipment Mount Plates Bags Lights Contact Us Products Corporate Articles Careers Bargain Basement

Last Revised September 09, 2002

 

 

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(Due to continuing development and International Exchange Rates, all prices & specifications are subject to change without notice).
Copyright Rathbone Broadcast Batteries, LLC.., 2011.   1990 -2xxx,All Rights Reserved.